Monday 24 February 2014

Week 5 Tunnelling & TBM Course: Support System

Week 5 (17th Feb '14 to 21st Feb '14) of 2nd Level specializing course in Tunnelling and TBM covered the concepts of Tunnel supports (overview and key design concepts) which included:
  • General overview of Supports (Temporary and Permanent)
  • Recent developments in support system types (Rock bolting, Shotcrete, Steel sets/ Lattice girder, wire mesh etc)
  • Water proofing of Tunnel using Conventional Tunnelling and TBM
Design Aspects Covered:
  • Method 1: Closed form solution - Define the loads (independent of the behaviour of system), Idealize geometry, apply the loads (with partial safety factor) to obtain the results (like Terzhaghi - 1946 method).
  • Method 2: Convergence Confinement Method. Partial safety factors on the loads are not applied. Factor of safety are however applied on the final response for the design. 
  • Method 3: Limit Equilibrium Method
Other Aspects Covered:
  • Brief on 2008 Kresten Lecture (more details here)
  • Reinforced rock mass - Equivalent Parameters (Spreadsheet to calculate, to be updated)
  • Bedded Beam Spring Model
  • Use of commercially available software - "RocSupport" to understand convergence confinement (a part of the functionality is reproduced in this spreadsheet here)
  • Equivalent model for Steel Set - Shotcrete system
To help with our understanding and completeness, we also had lectures by invited speakers from Sandvik (Mr. Hanno Bertignoll) and Atlas Copco (Mr. Stefano Airoldi).

Mr. Peinsitt give us a lecture on the drilling tools and road header used in Tunnelling. Mr. Peinsitt gave us a comprehensive overlook on the applications of road header for excavation of tunnel and explained innovative methods to combine road header excavations with D&B excavation and TBM excavation with practical examples.  The lecture was followed by a practical exercise to assess the suitability of a roadheader for a particular problem.
Mr. Hanno Bertignoll  (Sandvik)'s Lecture on Roadheader and Drilling Tools
Mr. Airoldi gave us an overview of types of rock bolts available in the market and the suitability of different types of bolts for different objectives. We also had an opportunity to see the samples of different types of rock bolts and prototypes of drilling bits. Some of the photos are included below.
Mr. Airoldi (Minova / Atlas Copco)'s Lecture on Rock Anchor and their application

Self Drilling Anchors (SDA) made of Fiber glass and Steel

Split Sets

Swellex Anchor (Initial and Inflated position)

Prototype of Symmetrix Drilling Bit (Assembled and Individual parts)
References:
[1] E.Hoek et. al, "Support of Underground Excavations in Hard Rock", A.A. Balikema Publishers, The Netherlands

[2] Chapter 5 - Dimitrios Kolymbas, "Tunnelling and Tunnel Mechanics - A Rational Approach to Tunnelling", Springer Publishers

[3] Chapter 11 - Brady, B.H.G. and Brown, E.T. 1985. Rock mechanics for underground mining. London: Allen and Unwin, USA

[4] Chapter 9 - E.Hoek et al, "Underground Excavations in Rock", E & FN Spon Publishers, London

[5] Chapter 12 - B. Singh et. al "Tunnelling in Weak Rocks", 2006, Elsevier Publishers, London

[6] Hoek, Evert, et al. "The 2008 Kersten Lecture Integration of geotechnical and structural design in tunneling." 56th Annual Geotechnical Engineering Conference. 2008 (available here)

[7] Hanna, T.H. (1982). "Foundations in Tension GroundAnchors" Vol. 6 of Series on Rock and Soil Mechanics. Trans Tech and McGraw-Hill, USA

[8] Method of calculating grouted tie rods and micropiles (in French) : Bustamante, M; Doix, B Bull Liaison Lab Ponts ChaussesN140, Nov–Dec 1985, P75–92 (DOI: http://dx.doi.org/10.1016/0148-9062(86)90866-1)

[9] Grasso, P., A. Mahtab, and S. Pelizza. "Reinforcing a rock zone for stabilizing a tunnel in complex formations." Int. Congr. on Progress and Innovation in Tunnelling, Toronto 2 (1989): 663-70.

[10] Galler R., Doucet C., Gschwandtner G.G., "Roofex® bolt and its application in tunnelling by dealing with high stress ground conditions" Workshop "Berechnungsverfahren in der Geotechnik - Versagensmechanismen und Parameterentwicklung", Austrian Society for Geomechanics, Salzburg, Austria

[11] Carranza-Torres, C. and Diederichs, M.S. "Mechanical analysis of a circular liner with particular reference to composite supports –e.g., liners consisting of shotcrete and steel sets", Tunneling and Underground Space Technology, Feb 2009



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